Comparison of one-dimensional and multi-dimensional models in stability analysis of turning operations

Chatter is one of the main problems in machining resulting in poor surface quality and low productivity. Chatter can be avoided by applying stability diagrams which are generated using stability models. The stability analysis of turning has mostly been performed using single dimensional, so-called oriented transfer function approach whereas the actual turning processes usually involve multi-dimensional dynamics. In this paper, a comparative analysis between one dimensional (1D) and multi-dimensional stability models is given for turning operations. The multi dimensional model includes the inclination and side edge cutting angles and insert nose radius in order to demonstrate their effect on absolute stable depth of cut predictions. Chatter experiments are conducted in order to compare with both model predictions. It is demonstrated that for higher inclination angles and insert nose radii 1D models result in significant errors, and multi-dimensional solutions are required.     

Asphaltene Deposition During Steam-Assisted Gravity Drainage: Effect of Non-Condensable Gases

Asphaltene deposition was investigated during laboratory-scale steam-assisted gravity drainage (SAGD) experiments to probe in situ upgrading of a heavy oil. Tests were conducted with and without the addition of non-condensable gases (carbon dioxide or n-butane) to the steam. The apparatus was a three-dimensional scaled physical model packed with crushed limestone saturated with 12.4° API heavy-crude oil. Temperature, pressure, and production data, as well as the asphaltene content of the produced oil, were monitored continuously during the experiments. For small well separations, as the fraction of non-condensable gas in the steam increased, the steam condensation temperature and the steam-oil ratio decreased. As a result of lower temperature, the heavy oil was less mobile in the steam chamber relative to pure steam injection. Thus, the heating period was prolonged and the recovery, as well as the rate of oil recovery, decreased. Asphaltene content of the oil produced as a result of pure steam injection decreased initially showing deposition of asphaltene within the porous matrix of the model. As the steam injection continued, the asphaltene content of the produced oil increased but remained below the initial value. Thus, the produced oil indicated some in situ upgrading. As the carbon dioxide concentration in the steam increased, greater asphaltene deposition occurred; however, no significant change in asphaltene content was found when n-butane was added to the steam. Post-experimental analyses of the porous media for asphaltene content confirmed retention for the pure steam and steam with added CO₂ experiments. Numerical simulation of the asphaltene deposition process using a pure solid deposition model corroborated experimental findings and showed that deposition occurred mainly at the steam-chamber boundary.     

Permeability properties of concretes with high reactivity metakaolin and calcined impure kaolin

This study reports the findings of an experimental study carried out on transport properties of the concretes modified with different calcined non purified kaolins (CK) and commercially available high reactivity metakaolin (MK). CK used in this study were obtained by calcining impure ground kaolins from four different quarries located on kaolin beds of different morphological and geological formations in Turkey. However, commercially available MK produced by thermal treatment of high purity kaolin from Czech Republic was used as reference material. In concrete mix design, the cement was replaced with 5, 10, 15, and 20 % by weight of CK or MK. The gas permeability, water permeability, water sorptivity, and chloride permeability tests were performed at the end of 28 and 90 days of curing periods. The results indicated that the concretes incorporated with different types of calcined kaolins had comparable performance in permeability with MK modified concrete, depending mainly on the type and amount of the mineral admixture used. Moreover, all of the concretes incorporation MK or CK had considerably better permeability than plain concrete regardless of the replacement level.     

Discrete element response of beams with traveling mass

This article extends a procedure that has been used to discretize the static physical system following the assumption that a continuous flexible beam can be replaced by a system of rigid bars and joints which resists relative rotation of the attached bars. We call this procedure the “discrete element response of beams”. The object of this article is to present and formulate a new simple, practical and inexpensive approximate technique for determining the time response of beams, with different boundary conditions, carrying a moving mass. To verify the results, other solutions are obtained by continuous simulation systems, CSMP, and dynamic finite element, PAFEC. This algorithm is shown to be much more efficient computationally.     

Phenol degradation in a fixed‐bed bioreactor using micro‐cellular polymer‐immobilized Pseudomonas syringae

Highly porous (85% void volume) polymer beads with interconnecting micro‐pores were prepared for the immobilization of Pseudomonas syringae for the degradation of phenol in a fixed‐bed column bioreactor. The internal architecture of this support material (also known as PolyHIPE Polymer) could be controlled through processing before the polymerization stage. The transient and steady state phenol utilization rates were measured as a function of substrate solution flow rate and initial substrate concentration. The spatial concentration of the bacteria on the micro‐porous support particles as well as within them was studied using scanning electron microscopy at various time intervals during the continuous operation of the bioreactor. It was found that although bacterial penetration into the porous support was present after 20 days, bacterial viability however, was compromised after 120 days as a result of the formation of a biofilm on the support particles. The steady state phenol utilization at an initial phenol concentration of 200 mg cm^?3 was 100% provided that the flow rate was less than 7 cm³ min^?1. Substrate inhibition at a constant flow rate of 4.5 cm³ min^?1 was found to begin at 720 mg dm^?3. The critical dilution rate for bacteria washout was high as a result of the highly hydrophobic nature of the support and the reduction of pore interconnect size due to bacterial growth within the pores in the vicinity of the surface of the support. Copyright © 2004 Society of Chemical Industry     

Metathesis of methyl soyate with ruthenium catalysts

Three ruthenium catalysts were investigated for the metathesis reaction of methyl soyate. Dichlorotris (triphenylphosphine) ruthenium II and bis (tricyclohexyl phosphine) benzylidine ruthenium (IV) dichloride displayed no reactivity at 40 °C and atmospheric pressure. However, ruthenium [1,3-bis-(2,4,6-trimethylphenyl)-2-imidazolidinylidene] dichloro (phenylmethylene) tricyclohexylphosphine, Grubbs second generation catalyst, exhibited high activity at these mild conditions. After 2 h, 46% of the unsaturated methyl esters in a commercial methyl soyate were metathesized. This suggests a method to modify the structure of methyl soyate to improve diesel fuel performance properties.     

A lighting coordinate database for 3D art objects

Artists making three-dimensional art objects have an idea in their minds about how to illuminate their creations. For museums and galleries to illuminate these objects successfully according to the ideas of the artist, the types of light sources and their locations must be known. To fulfil this requirement, we propose a lighting coordinate database (LCD) to establish the coordinates of light sources. We describe two possible methods of obtaining data for this database: a computer software method and a hardware method. The head of Michelangelo's David is used to test the applicability of the two methods. In the software method, the scanned image of David's head is illuminated on the computer screen and data for the location of light sources are created. In the hardware method, a second set of data is created by illuminating a scale model of David using light emitting diodes (LED).     

Maltenes and Asphaltenes of Petroleum Vacuum Residues: Physico-Chemical Characterization

Solvent separation is frequently applied to petroleum vacuum residues to reduce the coke-forming tendencies of these materials. This process is capable of removing all or a substantial amount of asphaltenes from feedstocks that are destined for further processing and thus applied as the first step of refining. Maltenes and asphaltenes obtained from vacuum residues of Heera (HVR) and Jodhpur (JVR) Indian crude oils using n-hexane, n-heptane, and soluble and insoluble fractions obtained using ethyl acetate, were characterized for elemental analysis, molecular weight, conradson carbon residue (CCR), specific gravity, and pour points. The resulting degree of removal of asphaltenes ranged from 10-28 wt% of the HVR and 25-50 wt% of the JVR. The increasing trend of the American Petroleum Institute (API) gravity and the decreasing trend of CCR and pour point are observed with the increase in removal of asphaltenes.     

Meta-heuristics for a complex push–pull production system

Hybrid push/pull production systems have received recent attention in the literature. This paper investigates a hybrid push/pull system originating from a foundry. The aim is to determine safety stock and replenishment levels for a large inventory situated at the junction point between component production and assembly operations. Components are produced according to a make-to-stock policy and are received into inventory when completed. Assembled goods are made-to-order, pulling components from the inventory when required. Classical techniques cannot be used in such a complex environment because they are based on invalid assumptions. This study proposes heuristically controlled simulations for attaining good solutions to the problem. Experimental results demonstrate and compare the proposed methods.